ball milling for calcium hydroxide -“The Advanced Technology Behind ‘Small Particles’

High surface area calcium hydroxide (Ca(OH)₂), due to its unique physicochemical properties, exhibits significant advantages in various fields. Ball milling for calcium hydroxide significantly increases its specific surface area, enhancing its reactivity and performance in various applications. Here is a detailed analysis of its core advantages and typical application scenarios.

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Core advantages

Stronger reactivity

  • Mechanism: High specific surface area (>30 m²/g) correlates with finer particle size and increased porosity**, exposing more reactive sites.
  • Effect: Reaction rates with acidic gases (e.g., SO₂, CO₂) and heavy metal ions accelerate by 30–50%**, enabling rapid neutralization or adsorption scenarios.

Higher adsorption capacity

  • Mechanism: The porous structure provides a larger contact area and adsorption sites.
  • Effect: In wastewater treatment, it efficiently adsorbs heavy metals (e.g., Pb²⁺, Cd²⁺) and organic pollutants. In flue gas desulfurization, its SO₂ adsorption capacity is 2-3 times that of regular calcium hydroxide.

Lower dosage and cost

  • Mechanism: High activity reduces dosage under the same effect, and reduces comprehensive cost.
  • Case: In industrial wastewater treatment, dosage can be reduced by 20%-30%. After flue gas desulfurization efficiency is improved, equipment operation energy consumption decreases.

Better dispersibility and stability

  • Mechanism: Nano-sized particles (e.g., nano calcium hydroxide) are less likely to agglomerate, dispersing more evenly in solutions or composites.
  • Application: As a functional filler for plastics and rubber, it improves mechanical properties. Used in coatings to improve leveling and anti-settling properties.

Environmental protection and sustainability

Advantages: It can replace some high-cost adsorbents (such as activated carbon) and reduce the cost of environmental governance. As an alkaline material, it is naturally non-toxic, and the degradation product (CaCO₃) is harmless to the environment.

Typical application areas

Environmental protection

  • Flue gas desulfurization: Rapidly neutralizes SO₂ in flue gases from power plants and steel mills, with a desulfurization efficiency >95%.
  • Wastewater treatment: Adsorb heavy metals and adjust pH value, especially suitable for electroplating and mining wastewater.
  • Soil remediation: Solidify heavy metal-contaminated soil and reduce biological toxicity.

Chemicals and Materials

  • Preparation of high value-added products: As precursors to synthesize nano calcium carbonate, hydroxyapatite, etc.
  • Modification of polymer materials: Improve the wear resistance of rubber and the impact strength of plastics.
  • Battery materials: Used as electrolyte additives for lithium-ion batteries to improve electrode stability.

Construction and building materials

  • New mortar and coating: Accelerate carbonization reaction and improve early strength;
  • Self-repairing concrete: Micro-powdered calcium hydroxide reacts with CO₂ to generate CaCO₃, filling microcracks.

Medicine and food

Medical excipients: As antacids or drug carriers (high purity required)

Food additives

Adjust pH or calcium fortification (must meet food grade standards).

Influence of preparation technology

High specific surface area properties depend on special processes (such as hydrothermal method, precipitation method to control crystal form, and ultrafine grinding), requiring a balance between cost and performance. For example:

  • Nano calcium hydroxide: Specific surface area >80 m²/g, but prone to agglomeration, requiring surface modification.
  • Porous calcium hydroxide: Pore formation through template method, specific surface area >50 m²/g, with outstanding adsorption performance.

Which manufacturers can produce high-specific surface area calcium hydroxide production lines?

High specific surface area calcium hydroxide, with its “small size effect” and “surface effect,” breaks through the application limitations of traditional calcium hydroxide. It has become an efficient functional material for industries such as environmental protection, new materials, and pharmaceuticals. Its core advantages can be summarized as fast reactions, reduced usage, strong adsorption, and good dispersion. It is an important choice for fine, green industrial upgrades. EPIC has been dedicated to the grinding field for over 20 years, focusing on the development of high-purity, fine, high-specific surface area calcium hydroxide production lines. Actively promote the future development of ultra-fine powder, focusing on crushing,grinding,classifying and modification process of ultra-fine powder. Ball milling for calcium hydroxide, for Calcium, superfine cement etc. If you have any related questions, feel free to consult online or visit our factory.

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